Training Course on Inventory Control and Warehouse Management

Program Brief:

This intensive 10-day program combines theoretical knowledge with practical applications to develop expertise in inventory control and warehouse management. The course integrates modern technologies, best practices, and hands-on exercises to ensure comprehensive learning.

Course Objectives

By completion, participants will be able to:

• Master inventory control principles and warehouse management fundamentals
• Implement effective inventory management systems and techniques
• Optimize warehouse operations and layout
• Apply modern technologies in inventory management
• Develop strategic forecasting and planning capabilities
• Execute efficient warehouse safety and risk management protocols
• Lead warehouse teams effectively
• Implement performance measurement systems

Recommended For:

• Inventory Managers and Coordinators
• Warehouse Managers and Supervisors
• Supply Chain Professionals
• Operations Managers
• Procurement Professionals
• Business Analysts
• Logistics Coordinators

Duration

10 Days

Course Outline

Module 1: Foundations of Inventory and Warehouse Management

• Core concepts and terminology in inventory management
• Warehouse operations fundamentals
• Supply chain integration principles
• Role of warehousing in business operations
• Introduction to warehouse efficiency metrics
• Industry best practices and case studies
• Interactive session: Supply chain simulation exercise

Module 2: Inventory Classification and Cost Management

• Inventory types and classifications
• ABC analysis implementation
• Inventory carrying costs analysis
• Ordering and stockout costs
• FIFO, LIFO, and weighted average methods
• Economic Order Quantity (EOQ) calculations
• Practical exercise: Inventory classification workshop
• Case study: Cost optimization strategies

Module 3: Advanced Inventory Management Techniques

• Just-in-Time (JIT) implementation strategies
• Safety stock optimization
• Reorder point calculations
• Cycle counting methodologies
• Inventory accuracy improvement techniques
• Stock rotation strategies
• Practical exercise: Safety stock calculations
• Interactive session: Cycle counting practice

Module 4: Warehouse Design and Space Optimization

• Strategic warehouse layout planning
• Storage systems and equipment selection
• Traffic flow optimization
• Dock management strategies
• Material handling equipment utilization
• Space optimization techniques
• Project work: Warehouse layout design
• Virtual tour: Modern warehouse facilities

Module 5: Technology and Automation in Warehousing

• Warehouse Management Systems (WMS)
• RFID and barcode technologies
• Automated Storage and Retrieval Systems (AS/RS)
• Robotics and AGV applications
• IoT in warehouse management
• Integration with ERP systems
• Demonstration: WMS software practice
• Workshop: Technology selection criteria

Module 6: Advanced Operations and Process Management

• Receiving best practices
• Put-away strategies
• Picking methodologies (wave, zone, batch)
• Cross-docking operations
• Returns processing
• Quality control procedures
• Practical exercise: Order picking optimization
• Case study: Process improvement

Module 7: Demand Planning and Inventory Optimization

• Demand forecasting techniques
• Sales and Operations Planning (S&OP)
• Collaborative Planning, Forecasting, and Replenishment (CPFR)
• Vendor Managed Inventory (VMI)
• Seasonal inventory management
• Buffer stock strategies
• Workshop: Demand forecasting
• Group exercise: S&OP simulation

Module 8: Performance Measurement and Team Management

• Key Performance Indicators (KPIs)
• Productivity measurement systems
• Team performance management
• Training program development
• Continuous improvement methodologies
• Lean warehouse implementation
• Project: KPI dashboard development
• Role-play: Team management scenarios

Module 9: Risk Management and Safety Protocols

• Risk assessment methodologies
• Safety regulations and compliance
• Emergency response procedures
• Hazardous materials handling
• Environmental management
• Insurance and liability
• Workshop: Risk assessment
• Practical exercise: Safety protocol development

Module 10: Integration and Future Trends

• E-commerce fulfillment strategies
• Sustainable warehousing practices
• Technology trends and innovations
• Change management strategies
• Industry 4.0 implications
• Future of warehouse automation
• Final project presentations
• Course wrap-up and action planning

General remarks

• Customizable courses are available to address the specific needs of your organization.
• The participant must be conversant in English
• Participants who successfully complete this course will receive a certificate of completion from Lenol Development Center.
• The course fee for onsite training includes facilitation training materials, tea break and lunch.
• Accommodation and airport pick up are made upon request
• For any inquiries reach us through info@lenoldevelopmentcenter.com or +254 710 314 746
• Payment should be made to our bank account before the start of training